Real-Time Asset Intelligence for Aerospace MRO

BlueGPS provides a unified, real-time view of aerospace MRO operations by combining location data, process context, and analytics into a single platform.

Platform Overview

One Platform, Many Use Cases

Unified Tracking

Track technicians, tools, equipment, and materials with a single asset identity across indoor and outdoor environments.

Real-Time Precision

Sub-second refresh rates with up to 30cm accuracy. Scales to tens of thousands of assets simultaneously.

Actionable Analytics

Centralized real-time data and analytics provide actionable insights to optimize MRO processes.

Industry Challenges

Solving Critical MRO Challenges

Production Challenges

Struggle to scale complex, manual production processes
Extended cycle times constrain throughput
Inability to locate WIP, tools, and materials leads to wasted time
Lack of accurate data reduces planning accuracy

MRO Challenges

Difficult to reduce turnaround time due to technician shortages
Planning systems lack real-time execution visibility
Cannot reliably assess productivity, job status, and bottlenecks
Safety and compliance risk increases due to limited oversight

Heavy Maintenance

Bring full visibility to D-Check and C-Check operations. Track every tool, component and technician across the hangar, connect physical movements to digital work orders, and measure progress against plan in real time to cut turnaround time.
Line Maintenance

Keep turnaround operations on schedule with continuous awareness of technicians, tools and ground equipment around each aircraft. Trigger location-based alerts and verify the right people and parts are in the right place at the right time.
Engine & Component MRO

Trace engines and rotables through inspection, repair and test bays. Time-stamped location records connect each work step to its component, enabling complete traceability and faster cycle times across the repair shop.
Tool & Calibration Compliance

Track tool location in real time across shifts and aircraft, monitor movement within work zones, verify calibration status, and detect missing or unauthorized tools to reduce FOD risk and pass audits with confidence.

Success Stories

SOLUTION 1

Traceability And Workflow Orchestration In Maintenance Repair And Overhaul

Track disassembled components from inspection and teardown to reassembly. See the real-time location, status, and step-by-step process execution for maintenance, repair, and overhaul across aviation, rail, marine, and heavy equipment

Maintenance planning from BOM — Link incoming parts to the work order and required operations, with full visibility on where each component is and what’s next
Digital work instructions via smart labels — Electronic labels guide technicians step-by-step, updating status and routing automatically through each station
Progress-driven reassembly — Monitor processing milestones to predict readiness and plan final kitting and reassembly, ensuring the right parts return to the right asset

Get Started with BlueGPS in your environment

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MRO Solutions

Master your MRO operations with real-time visibility and control

Real-time visibility of work package execution

Track every tool, component and operator across your maintenance facility. BlueGPS connects physical movements to digital work orders automatically, eliminating manual scanning and ensuring full traceability of the entire work package from kick-off to release.

Real-time visibility of progress against plan
Measurement of productivity and utilization
Up to 10% process productivity improvement
Automatic association of movements to work orders

Tool control and calibration compliance

Track tool location in real time across shifts and aircraft. Monitor movement within work zones, verify calibration status, and detect missing or unauthorized tools — turning manual checklists into a continuous, audit-ready stream of evidence.

Continuous visibility without manual checks
Reduced FOD risk and audit compliance
2–5% search time reduction per person per shift
Calibration status tied to every tagged tool

Technician safety and zone control

Track technician location and define digital safety zones around aircraft, test cells and restricted areas. Verify authorized personnel presence, detect unsafe proximity in real time and enforce the certification requirements your operations depend on.

Visibility of personnel in critical areas
Reduced safety incident risk
Enforcement of certification requirements
Automated alerts on unsafe proximity

Asset and equipment utilization

Know where every GSE unit, jig, stand and shared piece of equipment is at any moment. Measure dwell time and idle periods, balance allocation across teams and bays, and stop paying for assets that are not actually working.

Live map of GSE, jigs and shared equipment
Dwell-time and utilization analytics
Balanced allocation across teams and bays
Less time spent looking for the next available unit

Material and parts tracking

Monitor material flow from storage to point of use with exposure-time tracking for shelf-life-sensitive components. Connect every part movement to the work order that consumed it and keep your inventory and execution data perfectly aligned.

End-to-end material flow from store to aircraft
Exposure-time tracking for shelf-life-sensitive parts
Part-to-work-order automatic association
Fewer stock-outs and mis-kits

Compliance and traceability

Time-stamped location records provide complete audit trails for regulatory compliance. Reconstruct who did what, where and when across the entire MRO operation — and turn a stressful audit into a query against a single source of truth.

Time-stamped trail of every tagged asset and person
Audit-ready reports out of the box
Reconstruction of full work-package history
Single source of truth for regulators and customers

Operational intelligence and analytics

Turn raw location data into actionable insight. A location-based rules engine automates workflows on presence, dwell and movement; bottleneck detection and predictive planning help you anticipate constraints before they hit your turnaround.

Location-based rules engine to automate workflows
Bottleneck detection via WIP and dwell-time metrics
Predictive planning of tools and maintenance needs
Process verification through co-location records

Platform Capabilities

Location Intelligence Capabilities for MRO

Real-time Asset Tracking

Reduce search time and FOD risk with continuous location monitoring.

Location-based Rules Engine

Automate workflows based on asset presence and movement patterns.

Zone Access Control

Control entry and exit to sensitive areas with automated verification.

Bottleneck Detection

Identify process constraints through WIP analysis and dwell time metrics.

Predictive Planning

Forecast tool and maintenance requirements based on historical patterns.

Process Verification

Verify completion through time-stamped location and co-location records.

Proven Results

BlueGPS delivers measurable impact across aerospace MRO operations

10,000+

Assets tracked simultaneously

<1s

System latency

30cm

Positioning accuracy

<12mo

Payback period

Technical Excellence

Enterprise-Grade Architecture

Deployment Flexibility

On-premise deployment
Cloud-native architecture
Hybrid configurations

Core Architecture

Microservices-based design
Docker containerization
Kubernetes orchestration

Data Layer

Event-driven processing
Redis for low latency
MongoDB for analytics

Scalability & Performance

BlueGPS scales from hundreds to tens of thousands of assets with horizontal replication and self-healing infrastructure. Adaptive precision models optimize accuracy and performance based on operational requirements.

System Response Time <1 second

Concurrent Asset Tracking 10,000+

Find out what BlueGPS can do for your MRO operations

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By Wiredscore